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In logistics, the safe transport of goods is crucial. Load securing is extremely important for IBC containers, as it ensures the protection of people and goods. With growing legal requirements, it is important to be familiar with best practices for securing loads in IBC containers. We will introduce you to these in this article.
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IBC containers, also known as intermediate bulk containers, are widely used transport containers in industry. The market offers variants made of plastic and stainless steel. Both are suitable for transporting liquids, pasty substances and bulk goods.
A typical plastic IBC container consists of a sturdy plastic bladder housed in a rigid metal cage. This design offers protection against physical damage and allows the container to be stacked and transported efficiently.
However, stainless steel IBC containers from SCHÄFER Container Systems offer a more efficient solution. Not only are they more robust and durable than plastic IBC containers, our stainless steel IBC containers are also less susceptible to deformation and damage from strong movements or chemical reactions. In addition, all our IBC containers are craneable, rollable and stackable.
The most important advantage of IBC containers is their flexibility. They fit perfectly on truck loading areas or in transport sea containers and can be easily moved with forklifts. This flexibility makes them ideal for use in various industries, such as the chemical, food and pharmaceutical industries. Despite these advantages, it is essential to ensure that the load is secured correctly.
During transport, various physical forces act on IBC containers. These forces are caused by sudden movements such as braking, accelerating or changing direction. This can cause the containers to change position.
Newton's first law states that a body remains in motion unless an external force acts on it. This means that without proper securing, IBC containers will not remain safely in position. And that can pose major risks for transport.
One of the first measures for securing IBC containers is the use of anti-slip mats on the loading area. These increase friction and limit the movement of the containers. Precise placement on the truck is crucial, and free space should be minimised.
In addition, lashing straps must be used to secure the containers. These straps should be checked regularly to ensure safety. Edge protection elements on the containers prevent damage during sudden movements.
Anti-slip mats are a simple but effective method of increasing friction between the loading area and the container. They should be placed under each container and are particularly useful for reducing the risk of slipping. The use of high-quality materials can contribute significantly to the stability of the load.
Lashing straps are an essential element of load securing. They should be attached so that the container is securely fastened against movement. To do this, the straps are tensioned and fixed at specific points on the vehicle. This ensures that the container remains stable during movement.
Edge protection elements prevent the sharp edges of the containers from damaging the lashing straps. They also help to distribute the tension of the straps evenly and prevent damage to the containers. These elements are particularly important when transporting hazardous goods, as damage to the shell can have serious consequences.
The transport of dangerous goods in IBC containers requires special precautions. These containers must not only be secured, but also protected against potential leaks or reactions. The transport of dangerous goods is subject to strict regulations.
These regulations must be observed to avoid legal consequences. Effective load securing helps to ensure the integrity of the containers and the safety of the materials being transported.
The transport of hazardous goods must be carried out in accordance with special safety standards. This often includes additional seals, safety valves and reinforced enclosures. These technical measures are necessary to minimise the risk of accidents and thus prevent the release of hazardous substances.
Trained employees are required for the transport of dangerous goods. Training in load securing and handling hazardous substances is necessary to ensure safety. It helps employees understand best practices for securing and handling IBC containers.
Load securing requirements vary depending on the mode of transport. While road transport requires certain equipment, different rules and standards often apply to rail, water and air transport.
Companies that operate internationally must ensure that their transport practices comply with international standards. Organisations such as the International Maritime Organization (IMO) and the International Air Transport Association (IATA) provide guidelines. These can help companies transport their goods safely.
To ensure that IBC containers are secured effectively, it is advisable to follow a checklist. This list helps to systematically check each securing measure and ensure that no details are overlooked. Common mistakes include an insufficient number of lashing straps or their improper use. Another problem is the inaccurate placement of containers, which can jeopardise the stability of the load.
Securing IBC containers is not only a legal obligation, but also an expression of corporate responsibility. Inadequately secured containers can cause significant damage. Properly secured loads, on the other hand, can prevent accidents and increase transport safety. Careful securing of containers not only saves potential costs due to damage or fines, but also protects lives.
Safe transport is a sign of a company's responsibility towards its employees and society. Companies that invest in safety benefit in the long term from better relationships with their customers and greater operational efficiency.
Consistent implementation of safety standards improves a company's image. It shows that it cares about the protection of its employees, the public and the environment. This can lead to a competitive advantage and strengthen customer confidence.
